Binding Router story...

[Taffy Evans]

Hi,
After many years of using my old binding router setup shown here, I finally bought and set up a factory-made unit. As seen in the early photos I am prone to over-engineering some jigs.
There are a lot of photos covering putting this jig into service, so I will have to break it up somehow.
1. Old and new & Setting up the Binding router.
2. Making the installation aid, not supplied.
3. Modifying the Router base.
4. Modifying or fine-tuning the router's depth of cut and reducing the weight of the router on the guitar top.

So you know what I’m talking about…

1.JPG (35.7 KiB) Viewed 9993 times

2.JPG (136.21 KiB) Viewed 9993 times

3.JPG (91.76 KiB) Viewed 9993 times

4.JPG (108.07 KiB) Viewed 9993 times

5.JPG (125.19 KiB) Viewed 9993 times

6.JPG (120.35 KiB) Viewed 9993 times

7.JPG (123.85 KiB) Viewed 9993 times

Installation tool. This was not supplied and not listed by the supplier. It is used to center the router base onto the aluminum router carrier to drill holes for mounting the router base.

1b.JPG (72.05 KiB) Viewed 9993 times

Getting diameter and center hole in one go…

2b.JPG (119.03 KiB) Viewed 9993 times

Taking it down to size…

4b.JPG (88.15 KiB) Viewed 9993 times

Tool fitted to router. Holes in the aluminum base from the factory, different routers…

5b.JPG (109.37 KiB) Viewed 9993 times

Lined up to drill new holes…

6b.JPG (80.45 KiB) Viewed 9993 times

All done. Does anybody need a fitting tool?

More to come, thanks for looking...
Taff

[Taffy Evans]

Hi again, here is the rest of the story...
Fitting a larger collar to the router base…
I thought that the plastic collar supplied had a narrow surface in contact with the guitar top, so I made a new one a bit wider out of ebony. I thought the original might fall into the purfling slot that I normally cut first.

a.JPG (94.45 KiB) Viewed 9280 times

b.JPG (122.35 KiB) Viewed 9280 times

b2.JPG (102.47 KiB) Viewed 9280 times

c.JPG (151.46 KiB) Viewed 9280 times

e.JPG (138.18 KiB) Viewed 9280 times

e2.JPG (82.66 KiB) Viewed 9280 times

f.JPG (99.07 KiB) Viewed 9280 times

g.JPG (101.21 KiB) Viewed 9280 times

h.JPG (129.73 KiB) Viewed 9280 times

i.JPG (101.46 KiB) Viewed 9280 times

Height fine adjustment modification etc.…
This makes the depth of cut easier to achieve. Photos should tell the story.
The spring is adjustable so as to not have too much weight on the guitar top.

1a.JPG (114.59 KiB) Viewed 9280 times

2a.JPG (116.94 KiB) Viewed 9280 times

3a.JPG (115.5 KiB) Viewed 9280 times

4a.JPG (112.06 KiB) Viewed 9280 times

5a.JPG (110.41 KiB) Viewed 9280 times

6a.JPG (115.91 KiB) Viewed 9280 times

7a.JPG (107.64 KiB) Viewed 9280 times

8a.JPG (103.22 KiB) Viewed 9280 times

9a.JPG (105.3 KiB) Viewed 9280 times

That's it
Cheers taff.